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IBEC — Innovative Construction Solutions
Division 04 — Where the equipment is made

Steel Structures & Fabrication

Two works with heavy plate handling, CNC profiling, certified welding and a controlled paint bay. We build our own gantries here, which is why the tolerances hold on everything else that leaves the gate.

Annual capacity
18,000 MT
Covered area
34,000 m²
Max piece weight
120 t
Execution class
EXC3

Position

IBEC did not set out to be a fabricator. We became one because a launching gantry is a machine with a 5 mm tolerance on a 60 m truss, and no third-party shop will carry that risk for you. Everything we design, we can build. The discipline that goes into a self-launching machine — weld procedure qualification, trial assembly, dimensional survey against the model — is the same discipline applied to a bridge girder or an industrial frame.

Applications

  • Composite and steel highway bridges
  • Rail bridges and ROB spans
  • Launching gantries and site equipment
  • Plant and process structures
  • Long-span roofs and industrial buildings
PLATE INTAKEMILL CERTS01PROFILINGCNC02FIT-UP± 2 mm03WELDINGISO 3834-204NDTUT · MPI · DPT05BLAST & PAINTSa 2½ · C5-M06TRIAL ASSEMBLYSURVEY vs MODEL07DESPATCHLOAD-OUT PLAN08HOLD POINT — WORK STOPS UNTIL RELEASEDMATERIAL TRACEABLE MILL CERT → ERECTED PIECE
FIG. 04Works process — plate intake to despatch, with hold pointsFLOW · NTS
01Systems

What we supply.

Each system is engineered to the job in front of it. The figures below are the working envelope, not a catalogue limit.

01

Steel Bridge Girders & Decks

Plate girders, box girders, orthotropic decks and truss spans, trial-assembled in the works before a single piece is loaded out.

Plate thickness
up to 100 mm
Piece weight
up to 120 t
Steel grades
E250 – E450, S355, S460
Execution class
EN 1090-2 EXC3
02

Construction Equipment Manufacture

Launching gantries, MSS, form travellers and lifting frames, including hydraulic and electrical integration and full functional testing.

Assembly bay
120 m clear length
Crane capacity
2 × 80 t + 2 × 40 t
Testing
Full functional, in works
03

Industrial & Pre-Engineered Structures

Plant structures, conveyor galleries, technological steel and pre-engineered buildings, designed and detailed in the same model.

Bay span
up to 60 m clear
Design
IS 800 LSM / EN 1993
04

Machining, Hydraulics & Controls

Pin joints, bearing housings, hydraulic power packs, cylinders and PLC control systems, assembled and commissioned before despatch.

Boring
up to Ø 400 mm
Hydraulics
to 700 bar
Control
PLC, synchronised lifting
05

Surface Treatment & Galvanizing

Enclosed blast and paint bays with controlled temperature and humidity, plus hot-dip galvanizing through partner plants for long-life corrosion protection.

Blast standard
Sa 2½ (ISO 8501-1)
Systems
to C5-M, 25 year durability
Galvanizing
ISO 1461, to 12 m
06

Site Erection

Directly employed erection crews with qualified welders and NDT support, so responsibility for fit-up does not change hands at the gate.

Welders
Qualified to ISO 9606-1
NDT
UT, MPI, DPT in house

What comes with it

  • Welding procedures qualified to ISO 15614, welders to ISO 9606-1
  • Responsible welding coordination to ISO 3834-2
  • Trial assembly and 3D dimensional survey against the design model
  • In-house UT, MPI and dye penetrant inspection
  • Material traceability from mill certificate to erected piece
  • Third-party inspection and stage-wise clearance accommodated

Envelope

18,000 MT

Annual capacity

34,000 m²

Covered area

120 t

Max piece weight

EXC3

Execution class

Designed to

  • IS 800
  • IS 2062
  • IRC:24
  • EN 1090-2
  • EN 1993
  • ISO 3834-2
  • ISO 9606-1
  • ISO 8501-1
  • ISO 1461
How the design is checked
02Related work

Where this has been used.

08Next step

Put steel & fabrication on your programme.

Send the drawings and the dates. You will get a method, a cycle time and a schedule of equipment — from an engineer, not a sales desk.

Projects & tenders
projects@ibec.co.in
Response
An engineer reads every enquiry. Expect a technical reply within two working days, not a brochure.