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IBEC — Innovative Construction Solutions
Tamil Nadu · 2024

Cable-stayed crossing, stay cable system

A 128-stay parallel strand system with tuned dampers on a 340 m main span, installed strand by strand from the deck.

Main span
340 m
Stays
128
Largest cable
73 strand
Pylon height
116 m
SECTION A–AASPAN 45 000e = 1 420P = 4 480 kN19 × 15.7 mm STRAND · 1 860 MPaDEVIATORDEVIATORLIVE ENDLIVE ENDELONGATION CALCULATED PER TENDON, MEASURED PER END, SIGNED ON THE DAYDUCTS PRESSURE-TESTED BEFORE CONCRETE · VACUUM-ASSISTED GROUTINGIRC:18 / IS 1343EN 10138 STRAND
FIG. 01Post-tensioned box girder — tendon profile and support sectionELEVATION · NTS

Scope of supply

  • Parallel strand stay cable system
  • Internal viscous dampers on all stays
  • Pylon anchorage boxes, fabricated in house
  • Stressing, adjustment and final geometry

Divisions involved

01

The problem

A coastal site with a design wind of 55 m/s and a slender deck meant the stays needed damping from the day they were installed, not after commissioning. The pylon anchorage boxes had to be positioned to a 3 mm tolerance inside a slipformed concrete pylon.

02

What we did

Anchorage boxes were fabricated and trial-assembled at Butibori against the survey model, then set in the pylon on adjustable frames surveyed at every lift. Stays were installed strand by strand with a mono-strand jack from deck level, avoiding any heavy lift at pylon head. Damper sizing was recalculated after the first eight stays using measured deck frequencies rather than modelled ones.

03

What happened

Final cable forces were inside 3 % of the design values across all 128 stays. Measured stay vibration under monsoon conditions stayed below the fib comfort limit without retrofit.

Measured outcome

340 m
Main span
128
Stays
73 strand
Largest cable
116 m
Pylon height
08Next step

Send us a span table.

Give us the general arrangement and the programme. You will get two or three viable erection methods back, each with a cycle time we are prepared to stand behind — before anyone talks about price.

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Response
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