Skip to content
IBEC — Innovative Construction Solutions
Solutions

Four divisions. One contract.

Most schemes need two or three of these at once. Buying them separately means three interfaces, three programmes and three people to blame. IBEC sells them as one.

Divisions
04
Systems
28
Fabrication works
02
Engineers on staff
140
01Machines that build spans

Bridge Construction Systems

Self-launching gantries, movable scaffolding and form travellers, designed around your span arrangement rather than adapted to it. Every machine is engineered, built, trial-assembled and commissioned by the same team.

  • Overhead Launching Gantry
  • Underslung Launching Gantry
  • Movable Scaffolding System (MSS)
  • Form Traveller
  • Incremental Launching Equipment
  • Segment Lifters & Straddle Carriers
  • Heavy Lifting & Skidding
Bridge systems
SPAN 31 00018 500P1P2P3LAUNCH →1Main truss girder2Winch trolley3Segment being placed4Main support leg on pier5Launching nose1 MAIN TRUSS GIRDER2 WINCH TROLLEY3 SEGMENT BEING PLACED4 SUPPORT LEG5 LAUNCHING NOSE
FIG. 01Overhead launching gantry — span-by-span erection, mid-cycleELEVATION · NTS

900 t

Heaviest machine delivered

72 m

Longest span erected

38

Gantries in service

2.5 days / span

Fastest recorded cycle

02The face of the concrete

Formwork, Shoring & Access

Wall, slab, pier and climbing systems engineered to your pour sequence, plus the shoring and access that keeps the crew safe while they work. Supplied for sale or hire, with drawings and a bill of materials for every pour.

  • Steel-Framed Wall Formwork
  • Heavy Girder Formwork
  • Slab Formwork & Flying Tables
  • Aluminium Monolithic Formwork
  • Climbing & Self-Climbing Systems
  • Heavy Duty Shoring & Props
  • Pier & Column Formwork
  • Access, Screens & Edge Protection
Formwork & shoring
500LIFT 4 500CONCRETE PRESSUREHYDROSTATIC ρgh80 kN/m²PmaxCONSTANT BELOW SETPUSH-PULL PROPWALER @ 880 c/cWORKING PLATFORMPANEL AND TIE SPACING IS SET BY THE ENVELOPE, NOT BY THE CATALOGUEBS 5975 / EN 12812
FIG. 02Wall pour — formwork section against the concrete pressure envelopeSECTION · NTS

210,000 m²

Formwork stock

46,000 m³

Shoring stock

120 kN/m²

Design pressure

72 hours

Call-off lead time

03Force where the structure needs it

Post-Tensioning & Structural Systems

Bonded and external tendons, stay cables, bearings, joints and anchors, installed by IBEC crews and stressed against a calculated elongation. The structural systems that stay in the bridge after the equipment leaves.

  • Bonded Internal Post-Tensioning
  • External & Replaceable Tendons
  • Stay Cable Systems
  • Structural Bearings
  • Expansion Joints
  • Ground & Rock Anchors
  • Strengthening & Structural Repair
Post-tensioning
SECTION A–AASPAN 45 000e = 1 420P = 4 480 kN19 × 15.7 mm STRAND · 1 860 MPaDEVIATORDEVIATORLIVE ENDLIVE ENDELONGATION CALCULATED PER TENDON, MEASURED PER END, SIGNED ON THE DAYDUCTS PRESSURE-TESTED BEFORE CONCRETE · VACUUM-ASSISTED GROUTINGIRC:18 / IS 1343EN 10138 STRAND
FIG. 03Post-tensioned box girder — tendon profile and support sectionELEVATION · NTS

9,400 t

Strand installed

37 × 15.7 mm

Largest tendon

6,000 kN

Anchor capacity

22

Stressing crews

04Where the equipment is made

Steel Structures & Fabrication

Two works with heavy plate handling, CNC profiling, certified welding and a controlled paint bay. We build our own gantries here, which is why the tolerances hold on everything else that leaves the gate.

  • Steel Bridge Girders & Decks
  • Construction Equipment Manufacture
  • Industrial & Pre-Engineered Structures
  • Machining, Hydraulics & Controls
  • Surface Treatment & Galvanizing
  • Site Erection
Steel & fabrication
PLATE INTAKEMILL CERTS01PROFILINGCNC02FIT-UP± 2 mm03WELDINGISO 3834-204NDTUT · MPI · DPT05BLAST & PAINTSa 2½ · C5-M06TRIAL ASSEMBLYSURVEY vs MODEL07DESPATCHLOAD-OUT PLAN08HOLD POINT — WORK STOPS UNTIL RELEASEDMATERIAL TRACEABLE MILL CERT → ERECTED PIECE
FIG. 04Works process — plate intake to despatch, with hold pointsFLOW · NTS

18,000 MT

Annual capacity

34,000 m²

Covered area

120 t

Max piece weight

EXC3

Execution class

05Sectors served

Metro & urban rail

Elevated viaducts, stations, depots

Projects

Highways & expressways

Long viaducts, interchanges, ROBs

Projects

Major bridges

River crossings, cable-stayed, extradosed

Projects

Buildings & housing

Cores, mass housing, tall structures

Projects

Industrial & energy

Silos, chimneys, plant structures

Projects

Ports & marine

Jetties, breakwaters, quay walls

Projects
08Next step

Tell us what you are building.

Send the general arrangement and the programme. We will come back with the methods that work on your alignment and what each one costs you in days.

Projects & tenders
projects@ibec.co.in
Response
An engineer reads every enquiry. Expect a technical reply within two working days, not a brochure.