Skip to content
IBEC — Innovative Construction Solutions
Gujarat · 2022

Affordable housing, aluminium monolithic formwork

Twelve identical towers cast on a six-day floor cycle with plaster-free walls straight out of the form.

Towers
12
Floors
14 each
Floor cycle
6 days
Form sets
4
500LIFT 4 500CONCRETE PRESSUREHYDROSTATIC ρgh80 kN/m²PmaxCONSTANT BELOW SETPUSH-PULL PROPWALER @ 880 c/cWORKING PLATFORMPANEL AND TIE SPACING IS SET BY THE ENVELOPE, NOT BY THE CATALOGUEBS 5975 / EN 12812
FIG. 01Wall pour — formwork section against the concrete pressure envelopeSECTION · NTS

Scope of supply

  • Four aluminium formwork sets, room-sized
  • Deck props and re-propping schedule
  • Crew training and first-floor supervision
  • Set refurbishment after 150 uses

Divisions involved

01

The problem

The commercial case depended on a six-day floor cycle across twelve towers with only four form sets, which meant every set had to move to a new tower every six days without loss. Local labour had not used aluminium systems before.

02

What we did

Sets were laid out so each was a complete floor plate of one tower with no fitting parts shared between sets. The re-propping schedule was designed against the actual 3-day strength of the mix rather than a nominal 7-day figure, which freed the props a day earlier. IBEC ran the first floor of each tower with its own supervisors and handed over to the site crew on the second.

03

What happened

Six-day cycle held from the third floor onward. Walls and soffits were accepted for direct painting with no plaster on 100 % of the internal area.

Measured outcome

12
Towers
14 each
Floors
6 days
Floor cycle
4
Form sets
08Next step

Send us a span table.

Give us the general arrangement and the programme. You will get two or three viable erection methods back, each with a cycle time we are prepared to stand behind — before anyone talks about price.

Projects & tenders
projects@ibec.co.in
Response
An engineer reads every enquiry. Expect a technical reply within two working days, not a brochure.